4-Flute ZrN Coated Carbide Corner Radius End Mill | VHM | VELOCITY
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Individual variants may differ in price
Product code: BD1F-910CB
Product description
VELOCITY — 4-flute solid carbide corner-radius end mill, ZrN
Ø1–12 mm cutting diameters · R0.2 / R0.5 / R1 mm corner radii · 50–100 mm overall lengths
A monolithic solid carbide (VHM) end mill with four flutes and a ZrN coating. Rounded cutting corners connect the end face to the peripheral cutting section. The corner-radius geometry produces a radiused transition between a machined floor and wall.
Select the variant by cutting diameter, corner radius R, shank diameter and overall length. Consider all four dimensions together: an identical cutting diameter does not imply the same corner radius or tool reach.
1. Geometry and applications
| Feature / task | Selection guidance |
|---|---|
| Floor-to-wall radius | R specifies the rounded cutting corner. Match it to the required surface transition and include it in the CAM tool definition. |
| Contours, steps and pockets | Cutting diameter determines access to the machining area. Corner radius affects the shape of the surface junction, while overall length affects reach after clamping. |
| Small and recessed features | Choose the variant for the available space. Check clearance for the cutting section, shank and holder throughout the planned toolpath. |
A corner-radius end mill has rounded corners, but does not have the hemispherical end face of a ball-nose end mill. R is not half the cutting diameter. Cutting conditions must account for the workpiece material grade and condition, and the type of operation.
2. Tool construction and specifications
| Parameter | Value |
|---|---|
| Tool type | Monolithic corner-radius end mill |
| Tool material | VHM — solid carbide |
| Coating | ZrN |
| Number of flutes | 4 — designated 4T / Z4 |
| Cutting diameter | Ø1–12 mm, depending on the variant |
| Corner radius | R0.2 / R0.5 / R1 mm, depending on the variant |
| Shank diameter | Ø3–12 mm, depending on the variant |
| Overall length | 50 / 60 / 75 / 100 mm, depending on the variant |
| Shank | Cylindrical |
| Helix and flute spacing | Variable helix 39.5° / 40.5°; unequal flute spacing |
The ranges describe the tool family. Not every diameter is available with every radius and length. The selected variant and its card show the exact combination of dimensions. Flute count and helix geometry are inputs to cutting-condition selection; they do not determine spindle speed or feed on their own.
3. Machining operations
| Operation | What to check before machining |
|---|---|
| Side and contour milling | Match cutting diameter to the contour and cutting length to the wall height. Account for the corner radius at the transition to the floor. |
| Pockets and steps | Match diameter and radius to the pocket geometry. Plan entry, exit and chip evacuation from the recess. |
| Flat surfaces | Account for the corner-radius geometry, stock allowance and stepover. Program the path for the required shape and surface finish. |
| Slot milling | Check the required width and floor corner radii. Full-width engagement requires separate load selection and effective chip evacuation. |
4. How to select a variant
- Start with the cutting diameter. Check the minimum width of the machining area and contour radii in the XY plane. The corner radius R does not replace this check.
- Select the corner radius R. Compare it with the required floor-to-wall fillet. Enter the actual corner radius in the CAM tool definition.
- Check the shank diameter. It need not equal the cutting diameter. Select the collet or holder for the shank and the requirements of the clamping system.
- Choose enough length for access. Use the shortest overhang that can complete the operation. An extended variant requires a fresh assessment of rigidity and cutting load.
- Compare the full designation. In addition to the four dimensions, check cutting length and workpiece clearance. The size selector shows the available combinations.
5. How to read the dimensions
Example: Ø1xR0.2x4x50L. All dimensions are in millimetres; the dot in the code is the decimal separator.
| Designation element | Meaning | Example value |
|---|---|---|
| Ø1 | Cutting diameter | 1 mm |
| R0.2 | Cutting corner radius | 0.2 mm |
| 4 | Shank diameter | 4 mm |
| 50L | Overall tool length | 50 mm |
Some designations include the additional letter D after the shank diameter. L indicates overall length. 4T / Z4 denotes four flutes, not the number of tools supplied.
Variant cards contain an illustrative diagram and the dimensions of the selected size. Select from the numerical values; photograph proportions must not be used to measure diameter, radius or length.
6. Clamping and cutting conditions
- Check the shank and holder. Clamping surfaces should be clean and undamaged. Maintain the clamping length required by the holder.
- Minimise runout and overhang. This is especially relevant for small diameters and longer tools. Also check workholding rigidity.
- Enter the correct CAM geometry. Set cutting diameter and corner radius, then check for collisions involving the complete tool and holder assembly.
- Select speed, feed and engagement. Account for material grade and condition, diameter, four flutes, overhang and operation. Do not automatically transfer settings from a short tool to an extended one.
- Monitor chips and cutting edges. Match coolant or lubrication to the process and machine. If vibration increases or finish deteriorates, check the tool, clamping and cutting conditions.
For parameter selection, provide the full tool size, workpiece material, operation, axial and radial engagement, and overhang. Coating designation alone does not replace cutting-condition selection for the actual process.
7. What you receive
| Item | Order contents |
|---|---|
| Unit of sale | 1 VELOCITY 4-flute solid carbide corner-radius end mill with ZrN coating |
| Size | The variant selected in the product selector |
The quantity field sets the number of tools of the selected variant. Images showing multiple tools illustrate the product family and do not indicate a set.
8. Frequently asked questions
How does a corner-radius end mill differ from a ball-nose end mill?
A corner-radius end mill has rounded cutting corners at the perimeter of its end face. A ball-nose end mill has a hemispherical end face. The choice affects surface generation and the CAM tool definition.
Does R0.5 mean a 0.5 mm cutting diameter?
No. R0.5 specifies a 0.5 mm corner radius. A separate value preceded by Ø indicates the cutting diameter.
Can a 100 mm tool machine to a depth of 100 mm?
No. This is the overall tool length, including the section held in the holder. Cutting length, overhang and workpiece access are among the factors limiting machining depth.
Does shank diameter always equal cutting diameter?
No. For example, the variant with a 1 mm cutting diameter has a Ø4 mm shank. Check the shank dimension in the complete variant code when choosing the holder.
Do settings for a short variant apply to an extended one?
Not automatically. Additional overhang changes system rigidity. Verify cutting conditions for the actual tool length, clamping and operation.